Industrial Screens

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Conveyall Industrial Supply, Inc. offers a wide range of synthetic screen media. We can utilize urethane, rubber and other products to solve your screening issues such as blinding, pegging, wear and noise. Contact us today—give us your heartburn application and we will guarantee results in writing.

Wire cloth screens can be provided in a variety of configurations and can be supplied with a variety of different metals. Punch plates and woven wire can be utilized to give your operation a large return on investment.

We can show you money-saving ideas to pad your bottom line. Our experts can perform a complete screen audit to improve your screen wear life and increase your ROI. We can complete a variety of improvements on applications—without changing your screen set up. Call us today put our team to work for your operation and start adding to your bottom line.

Major Wire Industries Limited

Major Wire Industries logoMajor Wire Industries Limited manufactures screen media solutions that 1) increase screen capacity and throughput, 2) eliminate blinding, pegging and clogging, 3) provide up to 3 times more wear life than the competition and 4) reduce annual screen media expenditures while increasing tons per hour. Its innovative offering includes Flex-Mat® 3 High-Performance, Self-Cleaning Screen Media in Tensioned and Modular versions; OptimumWire® Woven Wire and stainless steel wire and Double-Weave™ Woven Wire.

Flex-Mat 3®

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Flex-Mat 3 logoAvailable for tensioned and modular screen decks, Major Wire’s Flex-Mat® 3 High-Performance, Self-Cleaning Screen Media is constructed of distinctive lime-green polyurethane strips that bond independently vibrating wires to dramatically increase material throughput and screen capacity, lengthen wear life, and virtually eliminate blinding, pegging and clogging. It has had a dramatic impact on production output in more than 20,000 applications worldwide.

OptimumWire®

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OptimumWire logoMajor Wire’s OptimumWire® is manufactured with High Carbon and High Manganese content, patented in diameters .250 inches (6.3 mm) and less. Its high ductility, hardness and tensile strength make it less susceptible to breaking in high-impact conditions and with highly abrasive materials, so it lasts up to 40% longer and minimizes labor, maintenance and lost production costs.

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Polydeck Screen Corporation

polydeck_composit polydeck_logo_newPolydeck Screen Corporation is the pioneer inventor, innovator, and provider of the worlds most dependable modular synthetic screen solutions. All of their screen panels are manufactured using an injection molding process. This process means that they are not glued or bolted. Their panels have versatile fastening systems. They also have superior resistance to blinding and pegging, and reduce noise by as much as 50% over steel. Polydeck modular screen panels are easier to install handle and remove than other traditional screens.

Polydeck's solutions to common screening problems

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Polydeck has answers to the issues that plague many aggregate industries. To be efficient a screen soluition must be able to avoid common problems such as blinding, pegging, and scalping.

Blinding occurs when moist dust or fine material builds up around screen openings. This creates a situation where the opening is covered or “blinded” this drops efficiency dramatically. Industry solutions have included washing or slap chains ball cages or heated decks but they are usually temporary fixes and always come at a cost.

Polydeck addressed this issue by creating innovative screen panels called “VR”. Instead of inflexible openings Polydecks VR panel has rows of diamond shaped openings attached in strategic intervals that this allows vibrating action within the openings that prevents buildup.

For more information on VR technology please see Polydeck’s brochure on Blinding.

Blinding solutions from Polydeck

For solutions to other problems plaguing the aggregate industry download more information from Polydeck.

Plugging solutions from Polydeck

Dewatering solutions from Polydeck

Scalping solutions from Polydeck

Armadex™ - New from Polydeck

armadexPolydeck ‘s new extreme duty screens. Armadex is a top deck extreme duty screening solution created for the most extreme scalping applications. Binary Injection Molding (BIM) technology Polydeck’s proprietary manufacturing process produces over ten times the pressure normally used to manufacture other compression molded rubber. Polydecks use of premium blend gum rubbers and high-strength low-alloy (HSLA) steel plate backing results in a product   with extraordinary strength and uniformity in structure and composition.  As a result the screens have a longer wear with the lowest dollars per ton investment. As an added benefit the BIM process allows customization options traditionally not available to other bolt screen products.

Bolt Armadex screen sections to your existing deck form or install with Polydecks versatile PipeTop II™  frame. All Armadex™ panels are backed by renowned Polydeck service and support, and provide the  longest wear life and shortest lead time . . GUARANTEED!

Polydeck Screen Options

Your company can select from the following types of screen openings:

Polydeck's Screen Options Sheet

Polydeck Screen Options

Square:
The common style; 250 different size designs

Polydeck Product

Slotted:
Used for draining liquid or elongated material is acceptable; 150 different opening sizes are available

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VR:
Zigzag design to minimize trapped material; 135 different opening sizes and configurations

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SVR:
A good alternative for working with elongated materials; 50 different configurations and openings offered

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Round:
Very effective in primary scalping operations; they offer openings from 60mm to 230mm and in 13 different sizes

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Solid:
Best suited for heavy wear; this is typically used at the feed or discharge ends of the screen

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Continuous Slot:
Six different slot widths from 0.5 mm to 2.5 mm

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Dams:
One-piece panel with 1, 2, or 3 inch dams

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Restricted Flow panels:
Control material flow rates and intensify dewatering and washing effects

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Skid Bars:
Used to keep oversized material off the screen panel surface

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Deflectors:
Used to redirect material towards the middle of the panel

PolydeckProduct

Static Screen Panel:
Ridged to intensify dewatering; opening sizes from 0.25 mm x 9 mm to 1.2mm x 14.5 mm

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Polydeck has led the industry in developing high-performance frame systems for your screen deck. Their well-designed frames are welded by certified welders and then tested using cutting edge inspection methods. We can solve the toughest screening applications with guaranteed results. Just call the Conveyall Staff and put our experts to work for you.

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Conveyall Corner

99.8% Accurate Optical Belt Scale!
Ask us about the Sensortechnik Optical Belt Scale. It is a contact free volumetric scanner. Using the latest laser technology, it effectively scans the material crossing the belt with a measurement accuracy of 1mm variance.

track TPH in real time!

Have you spent too much time guessing if your measure of production is precise? Would you consider a 99.8% accurate calculation of how much product you are actually producing?

 

Ask us about the Sensortechnik Optical Belt Scale. It is a contact free volumetric scanner. Using the latest laser technology, it effectively scans the material crossing the belt with a measurement accuracy of 1mm variance.  

 

Whether your conveyor is stationary or on tracked equipment, you can rely on the precise production data unaffected by external conditions including water. Beyond its practical measurement application, Sensortechnik is truly a management tool.

 

Yes, 99.8% accurate. One of our clients in southeast Michigan is already saving hundreds of dollars per day!

 

Visit conveyall.com or call (248) 344-9373 for details





MAJOR WIRE REBATES
Major Wire
NEW BESTORQ V-BELTS
new generation X5 v-belts

new generation X5 v-belts – energy eFFicient belts to save your money

Bestorq X5 belts bring in a new generation of V-Belt performance. They are specially designed to use only 40% as much energy to bend around your machine’s pulleys, and are proven to outlast the competetion. Saving energy and keeping your machines running at full capacity means you save time and money.

 

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new LIGHtnInG v-belts

new bestorq LIGHtnInG® – V-Belts for the most severe Lawn & Garden applications

Bestorq LIGHTNING V-belts are created with an outer rubber impregnated fabric cover that is extremely tough, wear resistant and crack resistant. The lowered coe cient outer cover shows extreme resistance to belt turnover or roll- excellent for misaligned drives and if belt is used as a clutch.

 

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Sensortechnik Optical Belt Scales -
Now Available from Conveyall
See the Optical Belt Scale in Action!

See the Optical Belt Scale in Action!

Sensortechnik Optical Belt Scale is the industry leading volumetric scanning technology, originating from Austria, where it has been the proven choice in Europe for over 15 years. With dealers all over the globe, Optical Belt Scale is revolutionizing the way material measurement is handled, from aggregates to waste & recycling, or stationary conveyors to tracked equipment. Featuring the accuracy, the longevity and data rich results which put you in control of your operations.




25.000+ Flex-Mat 3 Applications

Since it was introduced, Major Wires revolutionary Flex-Mat® High Performance, Self-Cleaning Screen Media has been proven in more than 25,000 applications across the world to increase production 20%, 30%, and even 40%.

Click Here For Details 
 
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Contact Conveyall Industrial Supply, Inc.